metal coating

A Guide to Powder Coating and Wet Coating in Metal Fabrication

It is important to coat metals in order to make them durable. The coating reduces the chances of rusting and the day-to-day wear-and-tear of the metals. Most metal fabrication companies use either powder or wet coating for metals.

Metal Coating and the Environment

Metal coating practices have now become more-friendly to the environment than before. Today, the chemicals used in wet coating by either contract manufacturing companies or the manufacturing companies are fast drying – hence less pollution. Emissions from powder coating are not as high and can also be recycled and this makes them very friendly to the environment right here in Oshawa, Ontario.

The Difference between Powder and Wet Coating

Coating generally means painting. 

Wet Coating

In wet coating, liquid paint is applied on the metal by the use of a pressurized vessel or a spray gun. This coating is recommended for metals that cannot undergo any form of heating or metals that require a specific colour. 

Powder Coating

Powder coating, on the other hand, refers to the electrostatic application of dry powder on the metal. Unlike wet coating, powder coating does not require a carrier. Once the powder has been applied to the metals, they are baked in an oven at 450 degrees. The heat transforms the powder into a liquid and then a solid form resulting in a thick and solid coating that is much more durable than wet coating.

For more information about metal fabrication and coating in Ontario, don’t hesitate to get in touch with our team.

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pressure vessel

When Is the Right Time to Replace a Pressure Vessel?

Pressure vessels are essential to companies in all industries. They need to be kept up to date and up to code for both a company’s optimal operations and its employees’ safety. However, how do we know when a pressure vessel has run its course? We have the answers to your pressure vessel and metal fabrication questions!

Signs That You Need to Replace Your Pressure Vessel:

When a pressure vessel is leaking, its bladder has failed or it has become waterlogged, you may notice some issues which may include the following:

    • Reduced water pressure, especially at fixtures on the second floor
    • Unstable water pressure as the pump cycles on and off
    • A pump that runs less than a minute in order to pressurize the tank
    • A vessel that cycles on and off frequently
    • A vessel that remains running
    • Water leaks at the pressure vessel
    • Visible corrosion on the exterior of the vessel
    • Excessive air in the plumbing system as faucets and fixtures are used
    • Low pressure at the pressure gauge

What to Do If Your Pressure Vessel Needs to be Replaced:

If you notice any of these problems with your steel fabrication and pressure vessel, it may need to be replaced. Have a professional inspect it as soon as possible to avoid causing damage to the pump or premature failure. It can be expensive to replace, especially submersible models, so it’s important that you get it fixed or replace it before more damage is done and the extra cost is incurred.

Questions to Ask a Professional When Replacing Your Pressure Vessel:

    • Was it designed, custom fabricated and constructed according to the ASME Code or other applicable code? Does the vessel code label or stamp prove this?
    • Is the operating pressure and size of the vessel known and clearly displayed?
    • Is the vessel inspected periodically? What are the criteria for inspection frequency? When was it last inspected externally? When was it last inspected internally?
    • Did the inspection discover thinning of walls due to corrosion, holes, leaks, stress corrosion cracking, embrittlement or any other defects?
    • Have the pressure relieving devices been tested regularly? When was the last time?
    • If the vessel was repaired, did the changes in operating conditions alter relief device settings?

Rider Tool and Manufacturing Co. for Metal Fabrication

Rider Tool and Manufacturing Co. strongly emphasizes client relationships as an integral part of our business model. Our staff will be happy to get to know you and your individual machining needs, and will use that knowledge to make sure you get exactly what you want. Thanks to our years of experience serving a varied clientele, we have the expertise to optimize and fully implement the best solutions for the diverse needs of all kinds of manufacturing companies. Whatever your facility needs, our team can make it happen.

For more information on replacing pressure vessels for custom metal fabrication and steel fabrication,  contact us today.

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galvanised steel

These are The Benefits of Galvanized Steel

Are you thinking of investing in galvanized steel? However, you are unsure about whether it is the best choice? Corrosion is one of the biggest expenses in the construction industry. Investing in metal fabrication that includes galvanization can help to effectively prevent the corrosion of steel. Here are some of the benefits of galvanized steel:

Will Save You a Lot of Money

Steel fabrication involving galvanization is comparatively cheaper than applying protective paints or using stainless steel. In addition, galvanized steel requires little to no maintenance. You will not only save on the initial costs of the project but also in the long run.

Is Environmentally Sustainable

Galvanization involves the application of a zinc coating on the steel. Zinc is a naturally occurring element. It naturally occurs in the soil. The process does not involve the use of solvents and the products can be completely recycled. All these factors make galvanized steel an environmentally friendly option.

Is Tough

The galvanization process increases the strength of the steel. It also makes it more resistant to abrasions, scratches and heat.

Is Long Lasting

The steel will withstand the test of time. Your project will last for a long time to come. Galvanized steel will also retain its glow even after 100 years without succumbing to corrosion.

Requires Little Maintenance

Once you’ve installed the steel you won’t have to worry about maintenance for a long time. You can rest assured that your structure will withstand exposure to the elements even without maintenance.

If you’re looking for high-quality galvanized steel you can rely on the metal fabrication team at Rider Tool Manufacturing Co. For more information, contact us today.

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large diameter pipes

Corrosion In Large Diameter Pipes – What You Need To Know

One of the most prominent problems relating to large diameter pipes? Corrosion! Not only does corrosion limit the functionality of these types of pipes, but it can also result in safety concerns, especially if left unchecked for long periods of time. Here is everything that you need to know about metal fabrication, large diameter pipes and corrosion, as well as how to prevent it and ensure improved longevity going forward.

 

  • What Are Large Diameter Pipes Used For? 

 

Large diameter pipes have many different uses and can be found in a variety of different industries. Water treatment plants are the most common places in which you’ll find large diameter pipes, although they are also regularly seen in the energy industry and other utilities. Generally, this type of piping is expensive to purchase and install, so any problems that present themselves can lead to massive financial hardship. This is particularly true when it comes to corrosion as it is usually impossible to repair, leaving experts with only the option of replacing the piping in its entirety.

 

  • Protecting Large Diameter Pipes

 

While corrosion is a big concern when it comes to metal fabrication and large diameter pipes, it can be effectively prevented with the help of experienced mechanical engineering teams. Metal fabrication specialists and contract manufacturing companies know all too well that the secret to protecting large diameter pipes from corrosion and rust lies in using the right treatments, coatings and alloys to prevent any reaction between water, oxygen and the pipe’s metal components. Luckily, the Rider Tool & Manufacturing Co. can assist with this.

For more information about custom metal fabrication and large diameter pipes, please do not hesitate to get in touch with our team.

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mechanical engineering

A Guide To Non-destructive Testing (NDT)

Here at Rider Tool & Manufacturing Co, we specialize in mechanical engineering, custom metal fabrication and non-destructive testing, also commonly referred to as NDT. This type of testing is essentially responsible for maintaining a uniform level of quality, as well as product reliability when it comes to specific metals. There are many different types of non-destructive testing and all of these tests can be conducted on various materials without damaging them or rendering them unserviceable.  

Types of Non-Destructive Testing

At Rider Tool & Manufacturing Co, we focus our attention on nine different types of non-destructive testing when it comes to mechanical engineering. These tests include the following:

  • The Brinell Hardness Test:

This test determines the hardness of aluminum, iron and steel forgings and castings.

  • The Charpy Impact Test:

This test can determine how much energy is absorbed by a material during fracture.

  • The Dye And Liquid Penetrate Test:

This test is conducted only on non-porous materials and can detect surface faults and defects.

  • The Dry-Film Thickness Test:

Once coating layers have been applied to materials and have subsequently dried, the dry-film thickness test can measure the exact level of thickness and, therefore, the potential longevity, of these coatings.

  • Hydro / Pressure tests:

In these tests, water is used to determine whether a pipe or vessel is leaking or damaged.

  • Radiography:

This mode of testing can aid in flagging hidden flaws in an array of different types of materials with the help of penetrating short wavelength electromagnetic radiation.

Other non-destructive testing methods that we specialize in include the following:

  • Magnetic particle testing,
  • Ultrasonic testing, and
  • Vacuum testing, to name a few.

For more information about mechanical engineering and steel fabrication in Ontario, don’t hesitate to get in touch with our team.

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metal fabrication

What’s Trending In The World Of Metal Fabrication?

Metal fabrication is a science that is constantly evolving. New and more efficient methods of mechanical engineering are always being discovered and fine-tuned. And, for a contract manufacturing company to stay at the forefront of steel fabrication, they need to keep up with these advances in metal fabrication science. Rider Tool and Manufacturing Co. prides itself on being an industry leader, and as such, here we offer a few metal fabrication trends to keep your eye on:

  • Tube Laser Technology 

    What are tube lasers? And why are they important? Tube laser technology is the next step in CNC machining, allowing you to cut any kind of hole on a tube section. This new process eliminated all traditional sawing, deburring, drilling, lining-up and removal operations carried out on conventional machines, meaning that you can process a lot more metal – faster and more accurately.

  • Additive Fabrication 

    3D printing is no longer a new “flash in the pan” technology. It has proved its value to the metal fabrication and is here to stay. With a strong balance of customization, waste efficiency and speed, 3D printing is tech that you would be wise to incorporate into your business.

  • Reshoring 

    The trade wars continue to be waged, meaning that more and more steel fabrication is taking place in North America. This reshoring of metal fabrication is driving growth in the industry, so a good year can be expected.  

Rider Tool and Manufacturing Co. 

With over 45 years’ experience in the custom metal fabrication industry, Rider Tool and Manufacturing Co. is the industry leaders when it comes to being at the cutting edge of mechanical engineering, custom metal machining and steel fabrication technology. For more information, contact us today.

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metal fabrication

Partner with Leading Mechanical Engineering and Custom Metal Fabrication Specialists

With over 50 years of experience in the metal fabrication industry, the Szakasci family has been providing top quality custom metal fabrication and mechanical engineering solutions to the oil, gas, mining, cement and steel sectors in Oshawa, Ontario. By operating Rider Tool and Manufacturing Co., we have been able to provide our services on both small and large projects, and have handled everything in an efficient and effective manner.

  • Capability
    When it comes to contract manufacturing companies, you need to ensure that you are choosing the right company to handle your project. Not all mechanical engineering firms have the resources or experience necessary to handle all jobs. At Rider Tool and Manufacturing Co., we have both the experience and the resources, which allows us to say that there is no job too large or too small for us.
  • Customer Service
    At Rider Tool and Manufacturing Co., mechanical engineering isn’t just our job, it is our passion. We aim to ensure that the specifications you require are filled completely. As such, we focus on understanding your needs and keep in constant communication with you to ensure that our work is up to standard.
  • Value For Money
    Our team of highly trained engineers always aim to give you your best return on investment. Our prices are fair and our service is superb. You can rest assured that any job you hire us to do will be well worth the money.
  • Central Location
    Custom metal fabrication is heavy, and heavy beams of steel cost a lot of money to be transported. Our central location allows us to deliver all across Oshawa at a cost-effective rate, reducing the expenditure of your project.

With over 45 years in the business, Rider Tool and Manufacture Co. has the capability and experience to ensure you receive the best price and service in Oshawa, Ontario. For more information about metal fabrication, machining or mechanical engineering, contact us today.

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metal fabrication

A Guide to Quality Control in Custom Metal Fabrication

Keeping up with high standards and quality control procedures are a crucial part of the metal fabrication process. It is sometimes challenging to meet a customer’s expectations and having the right documented quality control procedures can ensure that you use the correct procedures and guidelines to meet the customer’s expectations both promptly and effectively. We have compiled a guide to quality control in the custom metal fabrication process:

  • The Quality Standard Process

Quality standards include the quality standards and inspections policies for all of the following:

  • Drawings,
  • Specifications,
  • Welding procedures and welder qualifications,
  • Materials,
  • Welding inspections, and
  • Handling, storage and shipping.

It involves the following:

  • Drawings

Drawings take place to ensure that specifications are based on quality and regulatory standards.

  • Specifications

After the drawing procedure is complete, markings on materials must be verified to ensure that it includes the manufacturer or trade name, material thickness and ASTM specifications.

  • Welding procedures and Welder Qualifications

When this process is complete, welding occurs. It should be undertaken by a certified welder and accordingly adjusted to meet the Welding Procedure Specifications.

  • Welding Inspections and Handling, Storage and Shipping

Once welding is completed, the fabrication should be properly marked and identified. Keep in mind, materials must always be securely stored to prevent any damage during shipping.

A quality control manager is responsible for implementing quality control procedures and often reports to the CEO and owners of the company during custom metal or steel fabrication.

  • Choosing The Professionals For Best Quality Control

Choosing professionals is important in order to manufacture and deliver machined products with high-quality standards. High-quality objectives are to exceed customers’ expectations, needs and requirements, while continuously improving custom fabrication services. Choosing qualified welders, engineers and machinists are extremely important to ensure that objectives are met on each project.

Rider Tool and Manufacturing Co. uses professional mechanical engineers who are licensed by the province of Ontario, and they have the necessary experience, legal system and technical knowledge to practice engineering at a professional level.

Rider Tool & Manufacturing Co. is machinists who have been in business for over 45 years and are the number one source for machining tools. Whether our clients have a small project or a larger project that needs to be done, we can handle it in an effective and efficient manner. Contact us today for your custom metal fabrication project needs!

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Stainless steel finish

Three Important Uses for a Stainless Steel Grained Finish

So, you’ve decided that you’re going to opt for a durable, versatile stainless steel finish for your metal fabrication project. The question now is what type of finish is best suited to the purpose of the project? Here are three instances when choosing a stainless steel grained finish is almost certain to be the number one option:

Commercial Machinery

A grained finish is used in many commercial and residential applications, but it is most common when it comes to the manufacture of machinery that requires added strength and durability. It is easy to clean and is certain to stand the test of time. Plus, when it comes to machinery and equipment, the most important thing is that it is able to fulfill its function – aesthetic appeal is not required.

Industrial Applications

If something is going to be used regularly, the potential for damage is high. This is why a sturdy stainless steel finish is essential. A grained finish also will not show scratches or scuff marks as much as a shiny finish would. This is the main reason why a grained finish is almost always the go-to choice for all industrial applications and high traffic areas.

Protective Panels 

Protective panels, particularly in the food, beverage and chemical manufacturing industry, will often feature a grained stainless steel finish. This is due to the fact that it offers a strong, durable surface that will protect employees while they work – especially if they are working with chemicals.

 

Are you looking for a custom metal fabrication company to assist you with professional metal and steel fabrication? Look no further than Rider Tool & Manufacturing Co. Contact us today for more information regarding our services.

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Metal fabrication

The Difference between Ironwork and Sheet Metal Fabrication

Contrary to popular belief, there is a big difference between ironwork and sheet metal fabrication. As leading specialists in metal fabrication in Oshawa, Ontario, we look at the main differences between the two below:

 

  • Sheet Metal Fabrication 

Sheet metal fabrication is all about working with metals in order to ensure peak functionality in terms of the final product. Many metals can be used in metal fabrication including stainless steel, copper, zinc and aluminum to name a few. Generally, sheet metal fabrication focuses on the creation of products that serve a purpose, such as car parts, gutters and roofs.

 

  • Ironwork 

The realm of ironwork focuses on the structural elements of a finished product, and is a little more complex. There are three types of ironwork, namely:

 

  1. Reinforcing Ironwork

In reinforcing ironwork, the focus is on strengthening structures.

 

  1. Ornamental Ironwork

In ornamental ironwork, the focus is on creating metal that can be used for architectural purposes.

 

  • Structural Ironwork

In structural ironwork, the focus is on creating sturdy frameworks.

 

Regardless of whether you are looking for a company that specializes in ironwork or sheet metal fabrication, you will need to find one that has many years of experience, along with the right equipment, to provide you with the results you are looking for. With over 40 years of experience and a specialization in custom metal fabrication and mechanical engineering, you can count on the team at Rider Tool & Manufacturing Co. For more information about why we are considered one of the best contract manufacturing companies in Ontario, do not hesitate to get in touch.

 

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