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metal fabrication

A Guide to Quality Control in Custom Metal Fabrication

Keeping up with high standards and quality control procedures are a crucial part of the metal fabrication process. It is sometimes challenging to meet a customer’s expectations and having the right documented quality control procedures can ensure that you use the correct procedures and guidelines to meet the customer’s expectations both promptly and effectively. We have compiled a guide to quality control in the custom metal fabrication process:

  • The Quality Standard Process

Quality standards include the quality standards and inspections policies for all of the following:

  • Drawings,
  • Specifications,
  • Welding procedures and welder qualifications,
  • Materials,
  • Welding inspections, and
  • Handling, storage and shipping.

It involves the following:

  • Drawings

Drawings take place to ensure that specifications are based on quality and regulatory standards.

  • Specifications

After the drawing procedure is complete, markings on materials must be verified to ensure that it includes the manufacturer or trade name, material thickness and ASTM specifications.

  • Welding procedures and Welder Qualifications

When this process is complete, welding occurs. It should be undertaken by a certified welder and accordingly adjusted to meet the Welding Procedure Specifications.

  • Welding Inspections and Handling, Storage and Shipping

Once welding is completed, the fabrication should be properly marked and identified. Keep in mind, materials must always be securely stored to prevent any damage during shipping.

A quality control manager is responsible for implementing quality control procedures and often reports to the CEO and owners of the company during custom metal or steel fabrication.

  • Choosing The Professionals For Best Quality Control

Choosing professionals is important in order to manufacture and deliver machined products with high-quality standards. High-quality objectives are to exceed customers’ expectations, needs and requirements, while continuously improving custom fabrication services. Choosing qualified welders, engineers and machinists are extremely important to ensure that objectives are met on each project.

Rider Tool and Manufacturing Co. uses professional mechanical engineers who are licensed by the province of Ontario, and they have the necessary experience, legal system and technical knowledge to practice engineering at a professional level.

Rider Tool & Manufacturing Co. is machinists who have been in business for over 45 years and are the number one source for machining tools. Whether our clients have a small project or a larger project that needs to be done, we can handle it in an effective and efficient manner. Contact us today for your custom metal fabrication project needs!

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custom metal fabrication

Inside the Custom Metal Fabrication Project Process

Custom metal fabrication can be a complex process involving many types of different professionals. In order for the process to occur, a precision sheet metal fabrication is needed that allows for little errors. It is important for you to know the steps involved in the metal fabrication process, so that you can begin to customize your project. We look at the steps involved in custom metal fabrication:

The Steps during Custom Metal Fabrication:

There are generally 3 steps involved in the custom metal fabrication process, namely the design, the build finishing and assembly.

  1. The Design Process:

The design process takes into consideration the size, appearance and dimensions needed for the project goal. Whether you are building a shelf or a bookcase, this is an important first step, as designs have to be accurate to avoid mistakes on large custom metal fabrication projects, which can be expensive to correct. The customer should review and approve drawings of designs before any metal is cut.

  1. The Build Finishing:

This phase involves mechanical engineering, cutting up and forming involved in the project. Heavy-duty equipment is needed to handle the thick amount of steel involved in bigger custom projects.

Welding is done after the cutting of material, which is brought together according to the design. To design a custom metal fabrication, an expert such as an experienced welder should be consulted – especially one with working knowledge of certified welding procedures. This is important as welding codes have to be followed and the project has to be inspected before the finishing and final assembly.

  1. The Assembly Process:

This involves the preparation of the fabrication by use of a protective finishing, which prevents rusting. After preparing and assembling, the item is painted or primed. Taking fabricated metal products back to white metal is more work; however, it often ensures the best finish. With larger custom metal fabrication projects, it is best to transport projects to the installation site and assemble there.

Custom metal fabrication takes detailed planning and coordination. When choosing a custom metal fabricator, it is important to choose accordingly as he/she has to handle all three phases.

Rider Tool & Manufacturing Co. is machinists who have been in business for over 45 years. We are the number one source for machining tools. Whether our clients have a small project or a larger project that needs to be done, we can handle it in an effective and efficient manner. Contact us today for your custom metal fabrication project needs!

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Stainless steel finish

Three Important Uses for a Stainless Steel Grained Finish

So, you’ve decided that you’re going to opt for a durable, versatile stainless steel finish for your metal fabrication project. The question now is what type of finish is best suited to the purpose of the project? Here are three instances when choosing a stainless steel grained finish is almost certain to be the number one option:

Commercial Machinery

A grained finish is used in many commercial and residential applications, but it is most common when it comes to the manufacture of machinery that requires added strength and durability. It is easy to clean and is certain to stand the test of time. Plus, when it comes to machinery and equipment, the most important thing is that it is able to fulfill its function – aesthetic appeal is not required.

Industrial Applications

If something is going to be used regularly, the potential for damage is high. This is why a sturdy stainless steel finish is essential. A grained finish also will not show scratches or scuff marks as much as a shiny finish would. This is the main reason why a grained finish is almost always the go-to choice for all industrial applications and high traffic areas.

Protective Panels 

Protective panels, particularly in the food, beverage and chemical manufacturing industry, will often feature a grained stainless steel finish. This is due to the fact that it offers a strong, durable surface that will protect employees while they work – especially if they are working with chemicals.

 

Are you looking for a custom metal fabrication company to assist you with professional metal and steel fabrication? Look no further than Rider Tool & Manufacturing Co. Contact us today for more information regarding our services.

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Your Guide to Stainless Steel Finishes

Think versatility and strength, and you will understand why countless business owners opt for stainless steel finishes when it comes to professional steel fabrication. The question is, if you are also considering stainless steel finishes, what are the options available to you? Just how much will you be able to tailor that end result to suit the purpose of your project? We have the facts for you below:

  • Why Stainless Steel?

As already mentioned, stainless steel promises versatility and strength. It is guaranteed to stand the test of time. In addition, it offers incredible value for money. The great news is that you can create a shiny, glamorous finish or a matte, minimalist finish using the stainless steel in your steel fabrication.

  • Hot Rolled or Cold Rolled

The result will depend on whether you have opted for hot rolled or cold rolled stainless steel. Stainless steel that comes straight from the mill will traditionally be hot rolled. Hot rolled stainless steel has a very basic aesthetic to it. It is generally matte and unpolished and a wonderful choice for welding projects of all types.

Cold rolled stainless steel is often a lot cheaper and has a grainier look to it. It can look dull, but is extremely durable; making it a great choice for projects that require stainless steel for added strength as opposed to creating an effect that is pleasing to the eye.

If a glossier look is what you are looking for in terms of steel fabrication, it is very easy to achieve using hot rolled steel. In these instances, it will simply be sent to a polisher before being incorporated into your project. It will have a shiny, mirror finish – the extent to which you will have full control over, too.

 

Keen to learn more about the experts specializing in steel fabrication and mechanical engineering? Rider Tool & Manufacturing Co. is the contract manufacturing company you can count on.

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Metal fabrication

The Difference between Ironwork and Sheet Metal Fabrication

Contrary to popular belief, there is a big difference between ironwork and sheet metal fabrication. As leading specialists in metal fabrication in Oshawa, Ontario, we look at the main differences between the two below:

 

  • Sheet Metal Fabrication 

Sheet metal fabrication is all about working with metals in order to ensure peak functionality in terms of the final product. Many metals can be used in metal fabrication including stainless steel, copper, zinc and aluminum to name a few. Generally, sheet metal fabrication focuses on the creation of products that serve a purpose, such as car parts, gutters and roofs.

 

  • Ironwork 

The realm of ironwork focuses on the structural elements of a finished product, and is a little more complex. There are three types of ironwork, namely:

 

  1. Reinforcing Ironwork

In reinforcing ironwork, the focus is on strengthening structures.

 

  1. Ornamental Ironwork

In ornamental ironwork, the focus is on creating metal that can be used for architectural purposes.

 

  • Structural Ironwork

In structural ironwork, the focus is on creating sturdy frameworks.

 

Regardless of whether you are looking for a company that specializes in ironwork or sheet metal fabrication, you will need to find one that has many years of experience, along with the right equipment, to provide you with the results you are looking for. With over 40 years of experience and a specialization in custom metal fabrication and mechanical engineering, you can count on the team at Rider Tool & Manufacturing Co. For more information about why we are considered one of the best contract manufacturing companies in Ontario, do not hesitate to get in touch.

 

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